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Advanced Ceramics | Zirconia Powders

Contact Tosoh

To inquire about Zirconia products and export for your market, please contact us at:

Tosoh Corporation (Headquarters)
Advanced Ceramics
Shiba-koen First Bldg.
3-8-2, Shiba, Minato-ku
Tokyo 105-8623
Japan
Contact Form

Tosoh USA, Inc.
3600 Gantz Road
Grove City, OH 43123
USA
Tel: +1 866 844 6953 (toll free)
Fax: +1 614 875 8066
E-mail: [email protected]
URL: www.tosohusa.com

Tosoh Europe B.V.
Rembrandt Tower
Amstelplein 1
1096 HA Amsterdam
The Netherlands
Tel: +31 20 565 0010
E-mail: [email protected]
URL: www.tosoh-europe.com

A global brand earned with quality you can trust

Using the latest hydrolysis processes and nano-technologies, Tosoh produces the TZ-Series of zirconia powders. Through complete control over materials and production processes, Tosoh can maintain consistent high purity and quality. The TZ-Series* is the ultimate zirconia powder that delivers added value and product improvements to the customer.

Legend for Grade Names

< Example >
TZ
-
3Y
-
S
- 20A B
-
E

I

II
  III
 IV   V

I: mol % of yttria, where "3Y" would be 3 mol% Y2O3 
II:
"S" for easy moldability grades 
III:
ATZ grades, where "20A" would be 20 wt% alumina
 IV:  binder grades, where "B" would be binder 3% grades, and "BC" would be binder 5% grades
 V:  "E" for easy sintering grades
 
TZ-3Y-E, TZ-3YB-E

Partially-stabilized zirconia powder with uniform dispersion of 3 mol % yttria. TZ-3Y-E exhibits superior sintering properties and higher aging resistance at a lower sintering temperature of 1300ºC. Sintered bodies produced with TZ-3Y-E show a fine crystal grain structure resulting in greater improvements in strength, fracture toughness, as well as resistance to wear and aging. TZ-3Y-E has numerous applications including materials for industrial parts and everyday products.

POWDER CHARACTERISTICS TZ-3Y-E, TZ-3YB-E
Y2O3 (mol%)  3
Actual Partical Size (µm)
 0.04 (40nm)
Y2O3 (wt%) 5.2 ± 0.5
HfO2 (wt %)
< 5.0
Al2O3 (wt %) 0.1 ~ 0.4
SiO2 (wt %) ≦ 0.02
Fe2O3 (wt %) ≦ 0.01
Na2O (wt %) ≦ 0.04
Pigment (wt %) -
Specific Surface Area (m2/g)  16 ± 3
   
TYPICAL PROPERTIES OF SINTERED BODY 
Density (g/cm3 6.05
Bending Strength R.T. (MPa)*1  1,200 
Hardness (Hv 10)*2  1,250 

*1: JIS R1601 (3-point bending test) 
*2: JIS R1610 (loads: 98.07N)
*Above is typical data and not guaranteed

 
TZ-3YS-E, TZ-3YSB-E, TZ-3YSB-C

S grades have a smaller surface area that contributes to a smooth flow for the compound or slurry in injection molding, tape casting, and other molding methods. S grades are highly recommended for producing large parts by a mechanical press or CIP.

POWDER CHARACTERISTICS TZ-3YS-E, TZ-3YSB-E, TZ-3YSB-C
Y2O3 (mol%) 
Actual Partical Size (µm)
 0.09 (90nm)
Y2O3 (wt%) 5.2 ± 0.5
HfO2 (wt %)
< 5.
Al2O3 (wt %) ≦ 0.1 ~ 0.4
SiO2 (wt %) ≦ 0.02
Fe2O3 (wt %) ≦ 0.01
Na2O (wt %) ≦ 0.06
Pigment (wt %) -
Specific Surface Area (m2/g)  7 ± 2
   
TYPICAL PROPERTIES OF SINTERED BODY 
Density (g/cm3 6.05
Bending Strength R.T. (MPa)*1  1,200 
Hardness (Hv 10)*2  1,250 

*1: JIS R1601 (3-point bending test) 
*2: JIS R1610 (loads: 98.07N)
*Above is typical data and not guaranteed

 

 

 

 

Zpex® & Zpex Smile®

   

Dental restorations with the natural look and feel of real teeth can be produced with Zpex.


High all light transmittance in addition to superior hydrothermal aging resistance.

Translucency

Zpex zirconia powder translucency


Aging Property (140ºC in water x 25 hr)

 

Zpex zirconia powder aging propert


 

     

     

High all light transmittance by improving the aggregation of particles

Zpex-aggregation-particles.jpg

 

     

POWDER CHARACTERISTICS Zpex
Y2O3 (mol%)  3
Actual Partical Size (µm)
0.04 (40nm)
Y2O3 (wt%) 5.35 ± 0.2
HfO2 (wt %)
< 5.0
Al2O3 (wt %) ≦ 0.1
SiO2 (wt %) ≦ 0.02
Fe2O3 (wt %) ≦ 0.01
Na2O (wt %) ≦ 0.04
Pigment (wt %) -
Specific Surface Area (m2/g) 13 ± 2
   
TYPICAL PROPERTIES OF SINTERED BODY 
Density (g/cm3 6.08
Bending Strength R.T. (MPa)*1  1,100
Hardness (Hv 10)*2  1,250

*1: JIS R1601 (3-point bending test) 
*2: JIS R1610 (loads: 98.07N)
*Above is typical data and not guaranteed

≦ 0.02
≦ 0.02
≦ 0.02
≦ 0.02
≦ 0.02
 13 ± 3
13 ± 3
 
Tosoh is utilizing powder technologies in the field of the high strength and high fracture toughness zirconia to supply fully stabilized zirconia powder for solid oxide fuel cell (SOFC). 
 
High-purity Tosoh powder provides sintered bodies which have superior electric properties. 
 
Tosoh powder has superior sintering properties and provides sintered bodies which have uniform grains.
 
POWDER CHARACTERISTICS  TZ-8Y TZ-8YS
TZ-10YS
Y2O3 (mol%)  8 10 
Specific Surface Area (m2/g)  16±3  7±2 
6±2 
Binder (Approx. wt%)  -
Appearance  Granule  Granule 
Granule 
       
TYPICAL PROPERTIES OF SINTERED BODY  TZ-8Y TZ-8YS TZ-10YS
Density (g/cm3 5.90 5.80 
Bending Strength R.T. (MPa)*1  300
200
Hardness (Hv 10)*2
1,250
Electric Resistance (Ω·cm) at 800ºC*3 19.8 20.3 27.3
Electric Conductivity logσ(S/cm) at 800ºC*3
-1.30  -1.31  -1.44 

*1: JIS R1601 (3-point bending test)
*2: JIS R1610 (Loads: 98.07N)
*3 : 4-terminal method by direct current
*Above is typical data and not guaranteed.

   
ATZ Grades "A"

"A" grades contain uniformly dispersed 3 mol % yttria, 20 wt% alumina, and exhibit extremely high mechanical strength after HIPing. This grade is most commonly used to produce industrial parts in high strength, high water resistance applications.
 
 
POWDER CHARACTERISTICS  TZ-3Y20A
TZ-3Y20AB TZ-3YS20A
TZ-3YS20AB
Y2O3 (mol%)  3
Specific Surface Area (m2/g)  15±3  7±2
Binder (Approx. wt%)  3
-
3
Appearance  Granule  Granule 
         
TYPICAL PROPERTIES OF SINTERED BODY  TZ-3Y20A TZ-3Y20AB TZ-3YS20A TZ-3YS20AB
Density (g/cm3 5.50
Bending Strength R.T. (MPa)*1  2,000
Hardness (Hv 10)*2
1,400

*1: JIS R1601 (3-point bending test) 
*2 : JIS R1610 (Loads: 98.07N)
*Above is typical data and not guaranteed.